Fuel Oil Analysis Report & Data Interpretation

Given below is a bunker fuel analysis report with ref to each parameter of this report:

Explain the consequence of using this fuel

What engine adjustment and fuel treatment required for safe operation? 

Does this fuel satisfy IMO regulation?

Answer: (a) +(b)

Fuel Oil Analysis Report
(a + b), Consequences & Adjustments to use the fuel
Density: 

• The supplier has claimed the density is 996.5 kg/m3, but the result is 992 kg/m3.

• For the same volume supplied, the mass quantity is less, charterers are to be informed & the actual quantity on board must be adjusted.

Consequences: 
  • Check the purifier on board.  
  • If it can handle up to 1010 kg/m3, then no problem.  If it is conventional type (can handle up to 991 kg/m3) then interface  may be  shifted  outwards & possibility of oil leaks through water outlet
Adjustment:   
  • Check nomogram, accordingly, select a smaller diameter of gravity disc.  
  • Maintain purifier operating temperature around 95-98◦C
Viscosity: 
  • Viscosity is high 
Consequences 
  • Ignition delay & after burning may occur.
  • Impingement may occur  
Adjustment:  
  • To obtain correct viscosity of 12-15 cst , the fuel injection temperature needs to be increased.
Water:  
  • Water content is within limit. If it is high then, 
Consequences:
  • Microbial degradation. 
  • Affect proper combustion.  
  • Water reduces the calorific value & increases SFOC.
  • May not be good for cylinder oil film formation.  
Adjustment: 
  •  Frequent draining of settling/service tanks
  •  by proper purification
Carbon residue: 
  • Above limit & found in soluble form.  
Consequences: 
  • Deposit on piston ring groove and fouling of T/C inlet grids, nozzle rings & turbines blades.  
  • Increase soot formation at EGE.
Adjustment: 
  • Increase the frequency of T/C grit washing.  
  • Increase the frequency of soot blowing & water washing of EGE.  
  • Increase the frequency of scavenge & under piston space cleaning.  
  • Inspection for scuffing at every opportunity.
Sulphur:
  • Within limit but not for use in ECA area. After 1st January 2015, the ECA limit is 0.1%.
  • After 1st January 2020, the Global limit is 0.5%. 
Adjustment:

Ensure the TBN of the cylinder oil is suitable for low sulphur oil.

Ash
  • Above limit & mostly found in insoluble form.  
Consequences:  
  • Ash causes abrasive wear in liner and fuel pump.
  • Scuffing & injector atomizing holes enlargement
  • Deposit on piston ring grooves, fouling of T/C inlet grids, Nozzle rings & turbine blades increased
  • Increase soot formation at EGE.  
Adjustment:  
  • Operate the centrifuges in series as purifier & then clarifier.  
  • Operate the centrifuges at optimum throughput. (5-10% above the consumption) 
  • Reduce the interval of de-sludging. 
  • Reduce the flushing interval of back flushing filters. 
  • Increase the frequency of all fuel filters cleaning
Vanadium:

Within limit. Found in natural form.

If it is high then,

Consequences :
  • Known for its high temperature corrosion 
  • Combines with sodium to form a molten paste at temp around 500◦C. 
  • Leave sticky deposits on the exhaust v/v, piston crown, cylinder head, T/C.
Adjustment:  

• Maintain exhaust temperature below 500◦C

Flashpoint: 

→ Within limit 

Adjustment: 
  • Fuel oil temperature should not exceed 160◦C ( 170°C-10°C=160°C)
  • Flashpoint should be minimum 60°C as per SOLAS. Reject if flashpoint value is lower than standard value
Pour Point:

Within limit. 

Adjustment:
  • Maintain bunker tanks temp above 30°C(20+10)
Aluminium + Silicon:

Within limit. If it is high,

Consequences: 
  • Abnormal wear of fuel p/p plunger & barrels.
  • Scuffing & injector atomizing holes enlargement. 
  •  Associated with abrasive wear (as hard as diamond) 
  • Increase liner and piston ring wear
  • Piston ring grooves deposits and fouling of T/C inlet grids, Nozzle rings, & turbine blades increased.  
Adjustment:
  • Operate the centrifuges in series as purifier & then clarifier.  
  • Operate the centrifuges at optimum through put. (5-10% above the consumption) 
  • Reduce the interval of de-sludging. 
  • Reduce the interval of back flushing filters. 
  • Increase the frequency of all fuel filters cleaning 
Total sediment (aged):

Within limit, This related to ageing and blending of oil If it is high, 

Adjustment: 
  • Consume this bunker first. 
  • Operate purifiers and de-sludge regularly. 
  • Try to keep in circulation as often as possible 
Zinc, Phosphorous, Calcium: (ULO)  

Above limit. Presence of used lube oil (ULO- Used Lube Oil) 

Consequences:

The formation of deposits will increase

CCAI (Calculated Carbon Aromaticity Index):

Within acceptable range. CCAI [1]determines the ignition quality of residual fuel oil although scientifically not proven. If high

Consequence:
  • Higher CCAI determines lower ignition quality of fuel
  • CCAI value determined from density and viscosity of fuel
  • CCAI value more than 870 is unacceptable, indicates low ignition quality of fuel, leads to ignition delay
  • After burning
  • Low peak pressure
  • High exhaust temp
  • Lower power output
Adjustment:

Advance VIT

Acid number: 

Above limit and presence of inorganic acids.

 Adjustments: 
  • Slightly increase the cylinder lubrication to neutralize the presence of acids.   
Hydrogen sulfide: 

Within limit. If it is high, 

Consequences 

  • Tests to be carried out for human safety in the vicinity of the fuel tanks and vent
  • Also contributes to acidity 
  • It is a colorless gas having foul odor of rotten eggs; it is heavier than air very poisonous, corrosive, flammable, and explosive.
Sodium: 

Above limit.

Consequences:

• Suspect seawater contamination  

• Risk of high-temperature corrosion

Adjustment:  
  • Frequent draining of settling and service tank
  • Increase T/c grit washing frequently
  • Maintain exhaust temp bellow 500◦C 
c)  Not satisfying IMO regulation
  • This fuel oil clearly indicates the presence of used lube oil [2] & inorganic acid
  • As per MARPOL Annex VI regulation 18, the presence of ULO (Used Lube Oil) & inorganic acids is UNACCEPTABLE.  
  • A letter of protest must be issued to the charterers.  

[1] CCAI is the ratio of the fuel which indicates ignition quality because ignition directly depends on the Aromatic Content in the fuel

[2] Ca>30, Zn>15, Ph>15 mg/kg, any two Ca and Zinc or Ca and Ph

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