Given below is a bunker fuel analysis report with ref to each parameter of this report:
Explain the consequence of using this fuel
What engine adjustment and fuel treatment required for safe operation?
Does this fuel satisfy IMO regulation?
Answer: (a) +(b)
(a + b), Consequences & Adjustments to use the fuel
Density:
• The supplier has claimed the density is 996.5 kg/m3, but the result is 992 kg/m3.
• For the same volume supplied, the mass quantity is less, charterers are to be informed & the actual quantity on board must be adjusted.
Consequences:
- Check the purifier on board.
- If it can handle up to 1010 kg/m3, then no problem. If it is conventional type (can handle up to 991 kg/m3) then interface may be shifted outwards & possibility of oil leaks through water outlet
Adjustment:
- Check nomogram, accordingly, select a smaller diameter of gravity disc.
- Maintain purifier operating temperature around 95-98◦C
Viscosity:
- Viscosity is high
Consequences
- Ignition delay & after burning may occur.
- Impingement may occur
Adjustment:
- To obtain correct viscosity of 12-15 cst , the fuel injection temperature needs to be increased.
Water:
- Water content is within limit. If it is high then,
Consequences:
- Microbial degradation.
- Affect proper combustion.
- Water reduces the calorific value & increases SFOC.
- May not be good for cylinder oil film formation.
Adjustment:
- Frequent draining of settling/service tanks
- by proper purification
Carbon residue:
- Above limit & found in soluble form.
Consequences:
- Deposit on piston ring groove and fouling of T/C inlet grids, nozzle rings & turbines blades.
- Increase soot formation at EGE.
Adjustment:
- Increase the frequency of T/C grit washing.
- Increase the frequency of soot blowing & water washing of EGE.
- Increase the frequency of scavenge & under piston space cleaning.
- Inspection for scuffing at every opportunity.
Sulphur:
- Within limit but not for use in ECA area. After 1st January 2015, the ECA limit is 0.1%.
- After 1st January 2020, the Global limit is 0.5%.
Adjustment:
Ensure the TBN of the cylinder oil is suitable for low sulphur oil.
Ash
- Above limit & mostly found in insoluble form.
Consequences:
- Ash causes abrasive wear in liner and fuel pump.
- Scuffing & injector atomizing holes enlargement.
- Deposit on piston ring grooves, fouling of T/C inlet grids, Nozzle rings & turbine blades increased
- Increase soot formation at EGE.
Adjustment:
- Operate the centrifuges in series as purifier & then clarifier.
- Operate the centrifuges at optimum throughput. (5-10% above the consumption)
- Reduce the interval of de-sludging.
- Reduce the flushing interval of back flushing filters.
- Increase the frequency of all fuel filters cleaning
Vanadium:
Within limit. Found in natural form.
If it is high then,
Consequences :
- Known for its high temperature corrosion
- Combines with sodium to form a molten paste at temp around 500◦C.
- Leave sticky deposits on the exhaust v/v, piston crown, cylinder head, T/C.
Adjustment:
• Maintain exhaust temperature below 500◦C
Flashpoint:
→ Within limit
Adjustment:
- Fuel oil temperature should not exceed 160◦C ( 170°C-10°C=160°C)
- Flashpoint should be minimum 60°C as per SOLAS. Reject if flashpoint value is lower than standard value
Pour Point:
Within limit.
Adjustment:
- Maintain bunker tanks temp above 30°C(20+10)
Aluminium + Silicon:
Within limit. If it is high,
Consequences:
- Abnormal wear of fuel p/p plunger & barrels.
- Scuffing & injector atomizing holes enlargement.
- Associated with abrasive wear (as hard as diamond)
- Increase liner and piston ring wear
- Piston ring grooves deposits and fouling of T/C inlet grids, Nozzle rings, & turbine blades increased.
Adjustment:
- Operate the centrifuges in series as purifier & then clarifier.
- Operate the centrifuges at optimum through put. (5-10% above the consumption)
- Reduce the interval of de-sludging.
- Reduce the interval of back flushing filters.
- Increase the frequency of all fuel filters cleaning
Total sediment (aged):
Within limit, This related to ageing and blending of oil If it is high,
Adjustment:
- Consume this bunker first.
- Operate purifiers and de-sludge regularly.
- Try to keep in circulation as often as possible
Zinc, Phosphorous, Calcium: (ULO)
Above limit. Presence of used lube oil (ULO- Used Lube Oil)
Consequences:
The formation of deposits will increase
CCAI (Calculated Carbon Aromaticity Index):
Within acceptable range. CCAI [1]determines the ignition quality of residual fuel oil although scientifically not proven. If high
Consequence:
- Higher CCAI determines lower ignition quality of fuel
- CCAI value determined from density and viscosity of fuel
- CCAI value more than 870 is unacceptable, indicates low ignition quality of fuel, leads to ignition delay
- After burning
- Low peak pressure
- High exhaust temp
- Lower power output
Adjustment:
Advance VIT
Acid number:
Above limit and presence of inorganic acids.
Adjustments:
- Slightly increase the cylinder lubrication to neutralize the presence of acids.
Hydrogen sulfide:
Within limit. If it is high,
Consequences
- Tests to be carried out for human safety in the vicinity of the fuel tanks and vent
- Also contributes to acidity
- It is a colorless gas having foul odor of rotten eggs; it is heavier than air very poisonous, corrosive, flammable, and explosive.
Sodium:
Above limit.
Consequences:
• Suspect seawater contamination
• Risk of high-temperature corrosion
Adjustment:
- Frequent draining of settling and service tank
- Increase T/c grit washing frequently
- Maintain exhaust temp bellow 500◦C
c) Not satisfying IMO regulation
- This fuel oil clearly indicates the presence of used lube oil [2] & inorganic acid
- As per MARPOL Annex VI regulation 18, the presence of ULO (Used Lube Oil) & inorganic acids is UNACCEPTABLE.
- A letter of protest must be issued to the charterers.
[1] CCAI is the ratio of the fuel which indicates ignition quality because ignition directly depends on the Aromatic Content in the fuel
[2] Ca>30, Zn>15, Ph>15 mg/kg, any two Ca and Zinc or Ca and Ph