Tappet Clearance Terminologies

Some relevant questions on tappet clearance and v/v

What position to carry out tappet clearance

  • Answer: In a 4-stroke engine, the tappet clearance is carried out at TDC of the combustion stroke
  • There are 2 TDC positions for every cycle

How to differentiate between 2 TDC position in 4 strock?

  • At the combustion stroke, the fuel pump plunger would have moved upwards for fuel delivery

Why are double springs provided?

  • Springs tend to skew to one direction when compressed. To counter this, a second spring is provided with a counter-skew.
  • This will enable the valve spindle to be maintained in an upright position during operation.
  • The secondary purpose is as a back up if one of the springs break.

Areas requires special attention:

  •  Valve stem
  •  Valve seat      
  •  Guide bush
  •  Valve cage
  •  Valve spring
  •  Rotocap
  •  Actuating mechanism

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